Category Archives: Manufacturing
Marshall-Tufflex trunking pre-fabricated into Battersea apartment project
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More than 500 apartments in the £9 billion revamp of London’s iconic Battersea Power Station have utility cupboards pre-fabricated with a cable management solution from leading British manufacturer Marshall-Tufflex.
The cupboards were assembled off-site and delivered complete with Marshall-Tufflex Sterling Profile 3 white trunking to supply power for apartment ventilation and heat interface units, cupboard lighting, hot water, the fire alarm and security system, satellite television, BT networks, a leak detection panel and washing machine. A ‘non-power’ section carries EMS wiring and outgoing data, telephone and TV cables together with a link to energy metering/billing services. Electrical wholesaler was Edmundson Electrical, Twickenham.
“This has been a really interesting project to work on for two reasons,” said Marshall-Tufflex Project & Specification Manager, Barry Roberts. “We are best known for working in the commercial cable management sector, so to supply a large and prestigious domestic project was an interesting request. It is also somewhat unusual for trunking to be pre-fabricated in this manner but for this project it made total sense and allowed for an integral element of each apartment to be prepared in a controlled environment and simply slotted into place and connected up at exactly the right time in the build schedule.
“Marshall-Tufflex’s Sterling Profile 3 has delivered an incredibly neat finish that keeps all cabling hidden and inaccessible while delivering a large amount of power and data cabling to the required services. Its square edges fit cleanly together and multi-compartments allow for versatility and full segregation of services,” added Mr Roberts.
Sterling Profile 3 is 167 x 50mm and available in a variety of colours and finishes, with a range of corners, flat angles, bends and tees available. Dividing fillets allow further segregation of services within each compartment and aluminium screening inserts or conductive spray coatings are available to assist with both electromagnetic immunity and emissions.
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Armourcoat Acoustic creates a calm and inviting environment
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Decorative specialist Armourcoat exhibited at the Decorex International Exhibition in September. Taking place at the start of the London Design Festival in the grounds of historic Syon House, Decorex is synonymous with luxury design offering a collection of over 400 hand-selected exhibitors.
Armourcoat presented a stunning range of hand-applied polished plaster wall finishes and the latest additions to the Signature Collection. The company also launched their new Armourcoat Acoustic Plaster System designed to optimise the acoustics of interior spaces.
From large theatre halls, offices, classrooms, hotel receptions and private residences the use of hard sound reflective surfaces such as glass, wood and stone can cause excessive sound reverberation which leads to unpleasant noise levels. The Armourcoat Acoustic Plaster System offers a clean and smooth mineral surface that can be applied seamlessly over large expanses to both flat and curved surfaces. The correct control of sound can create a calmer and more pleasant environment.

Comprising of a special mineral wool composite panel that is bonded onto the substrate and finished with a seamless layer, the Armourcoat Acoustic Plaster System offers an elegant marble based plaster finish while allowing sound energy to pass through the surface. The zero VOC system, which consists of 80% recycled material, achieves class ‘0’ fire rating and a class ‘A’ Noise Reduction Coefficient rating.
An array of global projects for an impressive list of international blue chip clients in the residential, hospitality and boutique retail sectors have established Armourcoat as a leading supplier of high quality surface finishes. Armourcoat products are made from natural minerals including recycled Italian marble, contain low or zero VOCs, and have the added confidence of a full 10 year guarantee.


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Wakaflex lead-free flashing for ultimate performance
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Lead flashing work normally requires a specialist roofer and can be hazardous to the installer if strict health and safety procedures aren’t adhered to.The price of lead can also be prohibitive for basic upstand work.
This has prompted introduction of a large number of lead-free flashings, though Klober Wakaflex® stands apart as one of the longest established and highest performing. BBA-certified and with a 20-year guarantee, it is ideal for all roofing types including clay, concrete, slate, metal and polycarbonate. Available in, light grey, anthracite, brown and terracotta (the latter two to special order), it has an aluminium ‘honeycomb‘ mesh embedded into UV-resistant butyl rubber which gives the product similar malleability to lead but with no scrap value. Unlike lead, it can be stretched by up to 50% in length and 15% in width and with no susceptibility to thermal movement it can be laid in long lengths without fixing clips. With no need for forming or other specialist tools Wakaflex provides lasting performance regardless of detailing complexity and can be shaped around deeply profiled tiles or used to seal the top saddle and roof penetrations.
Wakaflex has a high-strength, self-adhesive Butylon® backing which provides immediate weatherproofing and on laps chemically bonds to the facing to provide a virtually unbreakable seal. It is environmentally safe, presents no contamination problem with water run-off and can therefore be used with rainwater harvesting systems.No heat, solvents, adhesives or other additional means of fixing are needed and installation can take place in temperatures from minus 40 – 100⁰C, normally without priming.
For details of a local merchant stockist call FREE on 0800 783 3216.
http://klober.co.uk/shop/product/wakaflex
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Air Curtains by Design
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Architects and consultants can now enjoy a freehand with air curtain design thanks to the Zen from JS Air Curtains. Fascia panels can be custom made in many different materials, screen printed to carry logos or images, and manufactured to incorporate elements such as clocks and LED displays.
Materials designers have specified on custom Zen fascias range from stainless steel, wood, PU leather, high impact polystyrene and PET, each chosen to perfectly match the architecture of the entrance. As the fascias can also be provided with vinyl graphics, fire exit signs and illuminated 3D lettering, the possibilities are limited only by the designer´s imagination.
A “visual installation service”, by JS Air Curtains, allows a designer to preview their creations with a realistic digital mock-up of the air curtain in-situ using an image of the entrance supplied by the client.
The Zen air curtain is supplied as standard with anodized aluminium fascia panels and a galvanised steel central structure finished in black forge; other RAL colours available on request. The unit can be mounted on brackets or drop rods horizontally above doorways up to 4.2m high to seal the entrance with an invisible barrier of air. This helps prevent cold air entering in the winter and cool conditioned air escaping in the summer.
The air curtain is easy to install and available in 0.5m lengths from 1 to 2.5m with the option to join units to cover very wide entrances, making it ideal for use in shops, restaurants, hotels and public buildings.
Heating can be via LPHW, electric or heat pump or alternatively the Zen is available as an air only, non-heated air curtain. Low noise, double-inlet centrifugal fans provide up to 2,700m3/h of airflow per metre of air curtain, with an option for an energy saving EC model. The discharge grille and air intake are in the same plane on the air outlets, so that the air flows through the unit in a straight line, creating a more powerful throw and a tighter seal across an entrance.
The Zen air curtain is supplied, as standard, with a manual controller with five fan speeds with three heater stages on electrically heated models. Seven metres of control cable and an infrared hand-held remote are included. The unit can also be connected to a BMS using protocol Modbus RTU.
A variety of different sensor and switch options can be combined with the Zen’s controllers, including door switches, so the unit only operates when the door is open, time switches, so the units activate during certain hours, and room thermostats, so a constant internal temperature can be maintained.
JS Air Curtains, the UK’s leading air curtain specialist, supply an extensive range of air curtains for all commercial and industrial applications.
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UNMISSABLE !
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UNMISSABLE !
This year’s National Painting and Decorating Show is a must-see! The biggest and best yet, it is your opportunity to see the latest products, proven best sellers, preparation tips and finishing techniques that will be making the news in 2018 and beyond.
Painting and decorating contractors , interiors designers ,merchants , refurbishment specialists and facilities managers are always on the lookout for the latest colours, materials and textures – as well as the best tools to get every job done quickly and profitably.
A great day out
It really is an action-packed two days buzzing with –
- new product launches
- practical demonstrations
- fantastic show-only deals
- free samples
- hands-on trials
- fun competitions, raffles and prize draws
- sporting challenges and celebrity appearances.
Big discounts
The major manufacturers use the show to bring new products to market, while stockists tempt visitors with big discounts, and suppliers pack their stands with extensive selections of tools, ancillaries and workday essentials.
See the masters at work
Brush and roller techniques, abrasives innovations, spray demonstrations, new decorative effects . timber repair are just some of the presentations by experts taking place every 30 minutes in two ‘open-area’ MasterClass theatres situated right in the centre of the exhibition. Check out the daily programme in your FREE showguide.
PRE-REGISTER NOW – IT’S EASY…..
Pre-register today for FREE tickets at www.paintshow.co.uk
RICOH ARENA,COVENTRY, 28th and 29th NOVEMBER
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ISO specification fastener in Stainless Steel
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Precision Technology Supplies Ltd, are now holding stock of a wide range of the new ISO specification fasteners in Stainless Steel. The changes are causing some confusion with customer., However PTS have taken great care to ensure they make the changes as smooth as possible. PTS will also continue to hold stocks of the previous Din/ISO versions as customer requirements for these parts continue. If you have a requirement for ISO specfifcation fasteners in Stainless Steel, or are unsure which version you require, give us a call we will be happy to assist.
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Saniflo supplies London landmarks
Story
Saniflo – inventor of the macerator and sixty years later still the UK’s number one supplier – continues to ensure that the capital’s prestigious educational establishments and iconic landmarks are able to run smoothly and provide their customers with a wide range of facilities. The City of London University Northampton Square, The Shard, The Walkie Talkie, The Excel Centre, Canary Wharf and Curzon Street have all recently called on Saniflo to solve a plumbing challenge.
At the City of London University Saniflo units have been installed to help create additional science laboratories, accommodation and washroom facilities in a semi-basement on the lower floors of the building, and all without interrupting the daily functioning of the facility.
Working with Aveat Heating of Essex, Saniflo has supplied 12 Sanicubic 2 Pro macerating pumps, several Sanispeed pumps and Sanibest macerators to discharge waste in areas of the University where continuity of service is critical.
The Sanicubic 2 Pro features dual pumps so that in the unlikely event of a pump failure the other kicks in as a back-up whilst a warning alarm sounds highlighting the need for attention. The Sanicubics quietly discharge waste through 50mm discharge pipes that join up to meet the mains drains and are capable of linking a number of WCs plus multiple grey water producing appliances. They can also be connected to Building Management Systems for even greater control.
Sanispeed pumps have been installed in the student kitchen areas to clear waste water and Sanibest macerating units are now operating in the ladies and gents toilets in the labs.
The Shard was created using pioneering engineering methods not previously used in the UK involving top-down methods where foundations are dug while the core is built up. Officially completed and opened in 2012, The Shard – formerly Southwark Towers and home of PwC – is today an architecturally striking vertical building housing multiple and varied occupiers including hotel, education, medical, tourist, residential, retail, restaurant and office facilities. Here, a total of 45 Sanispeed units help to keep prestigious medical facilities of London Bridge Hospital fully functioning.
20 Fenchurch Street – otherwise known as The Walkie Talkie – with its top-floor Sky Garden, which was completed in 2014 and is the sixth tallest building in The City of London. The 34-storey building cost more than £200 million to complete and today features a highly distinctive top-heavy form, which appears to burst upward and outward. This building uses Saniflo macerators and pumps on every floor to ensure it can remain open for business. Sanispeeds are being installed on each of the 25 floors, replacing a competitive unit that was holding too much water and creating bad smell problems. The units are used in kitchenettes, which have a couple of sinks. The project was assessed on-site by Saniflo technical team, who recommended the Sanispeed along with a number of powerful Sanicom pumps, which have the capacity to handle hot water for extended periods of times. The plumbing goes up into the ceiling to the main stack pipe and this connects to mains drains serving the whole building.
ExCeL London first opened in November 2000 and is still growing today with additional facilities being added. The 100-acre site at Royal Victoria Dock is home to many large events including exhibitions and conferences and millions of people visit ExCeL every year. This prestigious venue relies on a number of Saniflo Sanicubics which were installed to provide additional guests toilet facilities as footfall increases.
At Canary Wharf a Sanicom2 and Sanicubic 2 Pro are being installed in new shower rooms and a canteen area to provide staff facilities at the offices of a National newspaper and at Curzon Street Saniwalls are being installed into the bathrooms and en-suites of an apartment block above a restaurant. The building is being renovated but, because of the restaurant, the floor below cannot be excavated for alternative drainage. The only way of pumping waste and water out of the multi-million pound properties is via the proven Saniflo pumps.
Saniflo macerators and pumps are designed to solve the toughest and most complex plumbing situations and with this year’s new product launch – the biggest in the company’s history – no project is too big or small for Saniflo.
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Wakaflex lead-free flashing for ultimate performance
Story
Flashing work often requires a specialist roofer and can be both time-consuming and costly. Leadwork is also potentially hazardous to the installer if strict health and safety procedures aren’t adhered to.
This has prompted the introduction of a host of lead-free flashings, Klober Wakaflex® being both one of the longest established and highest performing. BBA-certified and with a 20-year guarantee, it is ideal for all roofing abutment work and roof types including clay, concrete, slate, metal and polycarbonate. Available in, light grey, anthracite, brown and terracotta (the latter two to special order), it has an aluminium ‘honeycomb‘ mesh embedded into UV-resistant butyl rubber which gives the product similar malleability to lead but with no scrap value. Unlike lead, it can be stretched by up to 50% in length and 15% in width and with no susceptibility to thermal movement it can also be laid in long lengths without fixing clips. With no need for forming or other specialist tools Wakaflex provides lasting performance regardless of detailing complexity and can be shaped around deeply profiled tiles or seal the top saddle and roof penetrations.
Wakaflex has a high-strength, self-adhesive Butylon® backing which provides immediate weatherproofing and on laps will also chemically bond to itself to provide a totally secure seal. It is environmentally safe, presents no contamination problem with water run-off and can therefore be used with rainwater harvesting systems.No heat, solvents, adhesives or other additional means of fixing are needed and installation can take place in temperatures from minus 40 – 100⁰C, normally without priming.
Wakaflex is available from builders and roofing merchants nationwide.
http://klober.co.uk/shop/product/wakaflex
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VMZINC launches Basic Competency Programme
Story
The continuing upsurge in use of zinc as a roofing and façade material has led VMZINC to introduce a ‘Basic Competency’ (BCP) training programme. Organised in conjunction with the CITB, Roofing Industry Alliance and FTMRC, the single-day module is linked to NVQ Level 2 and equates to the first stage of formal installer accreditation. Elements covered include roof design and construction, fitting, maintenance, tools, ancillaries and soldering. On achieving a ‘Pass’ an individual becomes eligible for a Red ‘Experienced Worker’ CSCS card if he has a ‘Working at height’ HSE test certificate. The holder has three years to register with a training provider to work towards NVQ and eligibility for a blue ‘Skilled Worker’ card. For details email vmzinc.uk@vmzinc.com or phone 01992 822288.
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Saint-Gobain PAM – Better BIM Data from Collaboration
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Saint-Gobain PAM has further developed its BIM library for its cast iron sanitary, soil and rainwater systems following collaboration with Hoare Lea.
Says Matthew Hassall, BIM Implementation Manager for Saint-Gobain PAM, “Ultimately BIM is only as good as the data that the manufacturer or supplier provides. It is now 12 months since BIM has had to be implemented on public sector projects and as a result industry is learning exactly what it wants from a library of products and systems. And the only way of achieving this is to collaborate with the supply chain and ask it what it needs and equally as important what is not required.”
Says Bogdan Pop, Public Health Engineer from Hoare Lea who has been collaborating on the company’s BIM development, “From our point of view we need to work with a manufacturer’s data, generic libraries just do not work. This in turn means that we need to work closely with suppliers like Saint-Gobain PAM to define exactly
what we need and to also remove unnecessary information.
“One very practical issue that we have come across relates to the software platform that many BIM libraries use. If a manufacturer does not put constraints on the dimensions of their products, then in theory you can design whatever you want; the problem is the design you have put together may include products that don’t exist in reality!
“Equally manufacturer’s mistakenly believe that they should include every detail in their 3D drawings, where often all we need are the dimensions. It means that the 3D drawings can be so large that it takes time to download and then input them into a design.
Continues Hassall: “BIM encourages us to share data, but the better question is defining exactly what data you need. We also recognise that these needs will evolve over time so on going dialogue with the supply chain is vital.”
Concludes Pop, “Developing a BIM library takes time and resource, sadly too many manufacturers have not invested and this only creates problems for the designer, installer and ultimately the final customer.
There is a real difference between the theory and what is actually effective when it gets down to working on a project.”