Category Archives: Manufacturing
New chairman appointed at Brick Development Association
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The Brick Development Association (BDA) announces the appointment of Michael Ankers OBE as its incoming Chairman. Michael, who served as the BDA’s Chief Executive from 1995 to 1998, will rejoin the Association in December of this year, following the retirement of Alan Baxter.
With over 40 years’ experience in various industry sectors, Michael most recently held the position of Chief Executive of the Construction Products Association which he established as a highly effective representative body for that £50 billion industry during his 13-year tenure. In the course of his career, he has held various positions within government departments as well as serving as Director of the Chartered Institute of Building.
Michael commented on his appointment: “I am honoured to have been invited to chair the Association. The brick industry has an important part to play in the recovery of the construction industry and particularly the creation of the additional housing that politicians in all the major political parties recognise the country urgently needs. These are exciting and challenging times for the brick industry, and the Brick Development Association has an important role to play. I am very much looking forward to playing my part in this”.
During his previous time with the BDA, Michael developed a new business strategy designed to raise the profile of the brick industry and the BDA’s role within the sector. He also strengthened links with the Government and the other main political parties, and was instrumental in the establishment of the Masonry Alliance, as well as the Better Brickwork Alliance which encourages closer ties between manufacturers and brickwork subcontractors.
Michael has represented the UK brick industry at European level, and is currently Chairman of the Considerate Constructors’ Scheme, and council member and trustee at the BRE. His non-executive positions include Director at the British Board of Agrement and Director of the CIC Approved Inspectors’ Register. He is also Liveryman of the Worshipful Company of Constructors and Freeman of the City of London.
In 2009, Michael was awarded an OBE for services to the construction industry. Three years later, he received a Special Lifetime Award from the Chartered Institute of Marketing for services to marketing in the construction industry, and last year he was granted Honorary Life Membership of the Construction Industry Council.
Alan Baxter commented: “We are delighted with the appointment of Michael as our new chairman. Michael and I worked together previously when I was Chairman of the BDA in the late nineties, and his time at the CPA. We are confident with Michael’s invaluable experience the BDA will continue to provide exceptional service to its members”.
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STELRAD LAUNCHES NEW VITA SERIES OF QUALITY RADIATORS
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Six individual ranges at astonishing published prices
Stelrad has launched a new series of six selected radiator ranges under the Stelrad Vita branding that includes an entry level Stelrad Vita Value range, right through to the beautifully designed Ultra product with colour options. The Vita series is set to revolutionise the radiator market.
Stelrad is dedicated to continually developing innovative products and widening the extensive range to offer the largest selection of technically-advanced and attractive steel panel radiator styles in the UK, but importantly at the best prices on the market. With the introduction of the Vita series, Stelrad has excelled itself again.
The Vita series is made up of six expertly selected ranges of radiators, offering value and design options to suit every budget and taste. It features simple and transparent pricing, using published trade prices so that installers can purchase the products and recommend the best quality solutions to their customers, at known, affordable prices.
“We’re conscious that some installers and plumbers are persuaded by the lower quality products available to them online and via non-specialist outlets,” says Stelrad’s Chris Harvey, “but now, with the Vita series you can have a market leading Stelrad branded radiator at market leading prices. You can now choose the best in terms of quality and value.”
The Stelrad Vita series comes in six selected ranges of radiators from the entry level Vita Value, through the Vita Compact, the Vita Eco for those wanting an energy saving option, Vita Deco for those wanting a designer radiator look, to Vita Plan – a flat faced, smooth fronted design and finally the designer look, Vita Ultra – with bespoke colour finishes available.
Prices start from as little as £14.63 for the Vita Value which compares favourably with any other radiators you can buy. And the designer versions start at £31.60 – which for radiators of this quality and appeal is astonishing value for customers.
Full details of the new Vita Series can be found on www.stelrad.com, you can call for brochures and information on 0844 543 6200 or email marketing@stelrad.com . You can follow Stelrad on Twitter @Stelrad or on Facebook at www.facebook.com/StelradLimited.
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VMZINC launches engraved facade
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In response to feedback from over 400 international architects, VMZINC has once again pioneered a new development with AZENGAR®, the first rolled zinc facade and roofing material to be engraved. Its subtle yet distinctive surface has a matt appearance which is unaffected by fingerprints and therefore ideal for both exterior and interior use. AZENGAR is pigment-free and manufactured in 0.7mm, 0.8mm and 1.0mm thicknesses using an entirely new process. It is the lightest shade of zinc available and unlike uniform, pre-weathered shades such as QUARTZ-ZINC® and PIGMENTO, its engraving causes delicate variations in light refraction.
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Clamp-on with Micronics for major installation savings, minimal downtime and dry servicing.
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The U3000 & U1000 latest generation of clamp-on, ultrasonic flow meters from Micronics are a viable alternative to in-line meters for HVAC metering, in both retrofit and new build applications, delivering major installation savings, minimal downtime, maximised availability and significant maintenance benefits.
Liquid flow metering including LTHW, Chilled water and DHWS plus flow measurement for Thermal Energy measurement are all areas where clamp-on meters offer a best value solution for Building Services or Energy Management i.e. they will be significantly cheaper to install than traditional in-line meters and as they’re non-invasive they deliver maximum availability through dry servicing and minimal maintenance.
The larger the pipe size the greater the installed saving will be but with the elimination of flanges and by-pass valves significant savings are available for a wide range of pipe sizes with major savings for larger applications! The following is a comparison of new build installation costs the comparable savings for retrofit would be higher:
Pipe Size mm – Steel Pipe | 25 | 40 | 50 | 65 | 80 | 125 | 150 |
Total cost of installing insertion meters with maintenance bypass | £468 | £601 | £704 | £1,681 | £1,992 | £3,873 | £4,840 |
Cost of installing clamp on ultrasonic meter, half hour labour up to 50mm, 1 hour labour from 50mm | £6.20 | £6.20 | £6.20 | £12.40 | £12.40 | £12.40 | £12.40 |
Additional cost of insertion meter installation i.e. POTENTIAL SAVINGS – wiring assumed to be equal: | £462 | £595 | £697 | £1,669 | £1,980 | £3,860 | £4,828 |
Insulation of clamp on and insertion meters assumed to be similar |
Costs from Spons M&E It’s appreciated that competitive tendering would reduce these cost estimates. |
The above demonstrates the potential installation price savings from using a clamp-on solution, which would deliver an installed clamp-on meter price with savings ranging from significant to major from 50mm upwards. And with the added benefits of being non-invasive, requiring only dry servicing and maximising availability. Call+44 (0) 1628 810456 or visit www.micronicsflowmeters.com for further info.
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CONDENSING BIOMASS BOILERS – A REAL ALTERNATIVE TO GAS OR OIL
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As the requirement for cleaner heating solutions gathers pace, condensing biomass boilers – boilers that burn wood pellets made from recycled sawdust or virgin timber from managed sources – are increasingly being seen as sensible options for people looking to reduce their carbon footprint.
One of the leading manufacturers of wood pellet boilers is Grant UK, a company that has been designing and manufacturing reliable, high quality, easy to install heating products for more than 35 years. Perhaps best known for their award winning oil fired condensing boilers, Grant UK has expanded its business very successfully into the new world of renewable heating technologies, offering the most efficient air source heat pumps, a sector leading eco efficient solar thermal system as well as the Spira Wood Pellet boilers – all in a range of sizes that would complement virtually any UK residence.
Grant has welcomed The Department of Energy and Climate Change (DECC) decision to include the Grant Spira range of Condensing Wood Pellet Boilers in the Domestic Renewable Heat Incentive Scheme (RHI). The MCS approved Grant Spira Condensing Wood Pellet boilers are available in outputs of 6kW up to 72kW and deliver efficiencies up to 97.4% which is impressive by any standard. Models are available for domestic properties or small scale commercial installations, the latter achieved by using two boilers mounted side by side. The solution is very efficient as the precise electronic burner control allows both units to modulate as one, down to just 25% of maximum load when the full output is not required.
With most pellet burning boilers, up to 20% of the energy that is produced is lost to atmosphere via the flue system. The Spira range features a unique secondary condensing heat exchanger designed to capture some of this lost latent heat energy, conveying additional warmth for the home. It’s just one example of the intelligent, value added design features you can expect from Grant UK products.
The Grant Spira Wood Pellet boiler requires very little maintenance in comparison with other wood pellet appliances. It has a self-cleaning system for the primary and secondary heat exchangers ensuring the system is debris free. The self-cleaning burner uses a premium EN Plus A1 standard pellet with low ash content, requiring minimal maintenance.
Wood pellet boilers are generally larger than traditional oil or gas boilers and will require a hopper to store the fuel, sited adjacent to the boiler. The Grant Spira is designed to be located in a garage, store or outhouse building, so it’s important to consider its position prior to installation. In addition, ventilation is a crucial factor for the appliance and the flue in order that its operation is safe and efficient. The boiler has an automated cleaning cycle which does result temporarily in an increase in noise levels, so that too should be considered when selecting a location for the boiler.
The Pellet storage is available in capacities from 3 to 6 tonnes. Pellets can be auger fed from storage hoppers into the intermediate pellet store supplied as standard with the boiler. Alternatively, for installations where an auger fed hopper is unsuitable, there is the Grant SpiraVac unit which swiftly and conveniently moves the pellets from the Grant external store to the internal Spira boiler hopper via vacuum hose. The system enables the bulk pellet store to be positioned up to a distance of 20 metres from the boiler.
Managing Director of Grant UK, Paul Wakefield says: “Our training team are seeing a huge increase in demand for knowledge in this arena and courses are at capacity.” Full details of the Grant UK Spira Wood Pellet boiler range and accessories can be found at www.grantuk.com.
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Precision Technology Supplies Ltd. Launch New Corporate Brochure
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As part of our continued growth we have developed a new corporate brochure showing an overview of the wide range of products and services we can offer. Previous handbooks have been very range specific and have served a purpose. However they tend to promote only those product ranges. The new brochure is designed to give a view of the complete range.
For full details of our product range please visit us at www.pts-uk.com
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New Extended storage facility opens at Precision Technology Supplies Ltd.
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In response to increased demand for our products we have extended our storage facility in East Grinstead.
The new extension is designed for pallet storage to increase our depth of stock. This should ensure we hold greater stocks of all our major product lines to enable same day despatch from stock. Along with the storage extension we have added a mezzanine floor to increase office space and storage within the existing units.
For full details of our product range please visit us at www.pts-uk.com
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CARBON EMISSIONS REDUCED CONSIDERABLY THROUGH HOLWELL FOUNDRY INVESTMENT
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Iron technology leader Saint-Gobain PAM UK, part of leading international materials company, Saint-Gobain, has further demonstrated its environmental commitment through several major investments at Holwell, near Melton Mowbray, including one which has seen CO2 emissions from its cupola furnace – the biggest of its kind in the UK – fall dramatically.
The previous installation of a dry bag filter system has meant particulate emissions have been reduced by 99 per cent from the cupola furnace. As a result, emissions are now less than 0.3kg per tonne of castings, while the company has reduced site water use by 63 per cent and electricity by 9 per cent, and completely eliminated the use of caustic soda previously employed for cleaning the wet filtration system. The move also brings a reduced risk to permitted drainage discharge points.
A second substantial investment has been the installation of a heat exchanger to recover waste heat from combustion gases. The energy regained by the heat exchanger will be used to re-heat input air to the furnace, resulting in an annual saving of 2,200 tonnes of CO2. A new control system has also been established at Holwell, which will facilitate both the cupola furnace’s filter system and the new heat exchanger.
Paul Minchin, Managing Director of Saint-Gobain PAM UK, added: “It is important to us that we continue to invest in measures that will put environmental savings at the forefront of business. The investment in the cupola furnace’s new filtration and heat recovery system has reduced CO2 emissions enormously, and is just one example of our business ethos, which has minimising our environmental impact at its heart. These measures will pave the way for further developments in optimising energy use, reducing gas consumption, use of low level waste heat and the recycling of collected particulates.
“The investment also shows our commitment to maintaining a UK manufacturing base, with our site near Melton Mowbray providing a truly local service to UK customers, removing the supply chain delays which can occur with imported products.”
For further information visit www.saint-gobain-pam.co.uk/access-press.
Pictured in front of the cupola: project team members (left to right) Richard Brown, John Mcleod, Tim Benton
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‘Always in control, regardless of location’
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This is the slogan with which Daikin Europe announces the launch of its new online controller. Available for use with a wide range of Daikin split units, the new solution enables a heat pump system to be controlled, irrespective of its location via a laptop, tablet or smart phone with access to the internet or via wired remote control.
It is easy to forget to turn off a heat pump system before leaving the premises or because of a delay in returning, to be faced with needlessly re-warming or cooling them. In the past these avoidable problems would have resulted in wasted energy but this need no longer be the case. The new Daikin online controller provides round the clock control via a laptop, tablet or even smart phone to access the heat pump system via the internet. Fault conditions can also be detected remotely, allowing a quick response to problems.
Control of the heat pump system is possible from anywhere with internet access achieved simply by entering the URL or running the app on a supported device to gain access to the system’s main functions. Whether the operator is a residential user or the manager of a chain of shops requiring control of groups of units, the Daikin online controller ensures the peace of associated with having full control.
The online controller is compatible with selected Daikin split systems such as Daikin Emura and Nexura as well as other wall-mounted, floor-standing and ducted systems in the split range and is available wef January 2012.
Daikin Europe products are distributed in the UK by Daikin Airconditioning UK Ltd and Space Airconditioning plc.
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Daikin Europe increases use of green energy with solar panels at Ostend plant
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Daikin Europe N.V. has added to its green energy bank by the installation of almost 2,000 solar panels at its Ostend, Belgium production plant. Designed to produce around 400,000 kW electricity per year (the equivalent consumption of 115 households), the system went on stream at the end of August and the energy generated will help power Daikin’s on-site operations.
Daikin Europe originally considered the use of solar panels some five years ago but since the efficiency of the then available technology was inadequate, purchased green electricity on the market, reducing its environmental footprint and resulting in a drastic reduction of CO2 emissions. However, solar panel efficiency has improved considerably and the decision to install panels was examined again and approved in 2010. Work began at the end of April and the system became operational at the end of August.
The deployment of solar panels is very much in line with the overall environmental policy of the company and its intention to decrease dependence on electricity suppliers and the choice of solar panels was taken after considering other solutions including wind turbines. The installation will result in a yearly savings of up to 160 tonnes of CO2. System capacity of 400,000 kW per year was dictated by limitations in the region’s electricity grid due to the high number of renewable systems already in place.
The solar panels are located on certain plant roofs at Ostend site and to highlight the effort and increase environmental awareness the performance of the installation will be visible via screens in the factory and reception area. Real time data will include daily energy production, CO2 saved and comparisons with previous periods. Minimum life of the installation is 20 years but actual life is expected to be 30-40 years.
Daikin Europe N.V. announces the expansion of its Daikin Altherma heat pump range to cover large-scale commercial applications in which space heating and hot water production are a priority. Due to the use of Daikin Altherma cascade technology, large volumes of hot water (with temperatures up to 80°C) can be produced efficiently, making the system ideal for applications with a high demand for space heating and/or hot water heating.
Large capacity hot water production for the commercial market
The optimised Daikin Altherma Flex Type series produces leaving water temperatures from 25° to 80°C, making it suitable for all types of radiators, under floor heating, fan coil units, heat pump convectors as well as hot water production. Typical applications include hotels, fitness centres, spa facilities, hospitals, libraries and schools. The high leaving water temperatures also make it ideal for upgrading existing heating systems, allowing retention of existing high temperature radiators.
The use of Daikin Altherma cascade technology: two refrigerants – R-410A and R-134a – in a cascade configuration, enables the system’s high leaving water temperatures to be produced without an electric heater. The outdoor unit elevates the temperature and pressure level of the first refrigerant cycle (R-410A) and the indoor units raise this to even higher levels with the second refrigerant cycle (R-134a), resulting in water temperatures up to 80°C using only heat pump technology.
Hot water temperatures up to 75°C result in highly efficient hot water production with rapid heat-up times and the system can be connected to Daikin hot water tanks as well as to (existing) 3rd party tanks. Daikin solar heating can also be integrated for even greater efficiency.
Low running costs
Daikin Altherma cascade technology, in combination with inverter controlled compressors and weather dependant temperature control, results in extremely efficient operation. Running costs can be up to 36% less than comparable oil or gas installations, with up to 35% less primary energy use and up to 71% less CO2 emissions.
Furthermore, optimal dimensioning further enhances efficiency, the system’s modular construction and several different capacity classes of indoor and outdoor units allowing precise configuration for specific needs. The indoor and outdoor units are compact and lightweight, for quick, flexible installation.
The Daikin Altherma Flex Type units extend the existing Daikin Altherma range of low temperature and high temperature systems intended for individual houses and apartment blocks.
Daikin Europe products are distributed in the UK by Daikin Airconditioning UK Ltd and Space Airconditioning plc.