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As part of our continued growth we have developed a new corporate brochure showing an overview of the wide range of products and services we can offer. Previous handbooks have been very range specific and have served a purpose. However they tend to promote only those product ranges. The new brochure is designed to give a view of the complete range.

For full details of our product range please visit us at www.pts-uk.com

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In response to increased demand for our products we have extended our storage facility in East Grinstead.

The new extension is designed for pallet storage to increase our depth of stock. This should ensure we hold greater stocks of all our major product lines to enable same day despatch from stock. Along with the storage extension we have added a mezzanine floor to increase office space and storage within the existing units.

For full details of our product range please visit us at www.pts-uk.com

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Iron technology leader Saint-Gobain PAM UK, part of leading international materials company, Saint-Gobain, has further demonstrated its environmental commitment through several major investments at Holwell, near Melton Mowbray, including one which has seen CO2 emissions from its cupola furnace – the biggest of its kind in the UK – fall dramatically.

The previous installation of a dry bag filter system has meant particulate emissions have been reduced by 99 per cent from the cupola furnace. As a result, emissions are now less than 0.3kg per tonne of castings, while the company has reduced site water use by 63 per cent and electricity by 9 per cent, and completely eliminated the use of caustic soda previously employed for cleaning the wet filtration system. The move also brings a reduced risk to permitted drainage discharge points.

A second substantial investment has been the installation of a heat exchanger to recover waste heat from combustion gases. The energy regained by the heat exchanger will be used to re-heat input air to the furnace, resulting in an annual saving of 2,200 tonnes of CO2. A new control system has also been established at Holwell, which will facilitate both the cupola furnace’s filter system and the new heat exchanger.

Paul Minchin, Managing Director of Saint-Gobain PAM UK, added: “It is important to us that we continue to invest in measures that will put environmental savings at the forefront of business. The investment in the cupola furnace’s new filtration and heat recovery system has reduced CO2 emissions enormously, and is just one example of our business ethos, which has minimising our environmental impact at its heart. These measures will pave the way for further developments in optimising energy use, reducing gas consumption, use of low level waste heat and the recycling of collected particulates.

“The investment also shows our commitment to maintaining a UK manufacturing base, with our site near Melton Mowbray providing a truly local service to UK customers, removing the supply chain delays which can occur with imported products.”

For further information visit www.saint-gobain-pam.co.uk/access-press.

Pictured in front of the cupola: project team members (left to right) Richard Brown, John Mcleod, Tim Benton

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This is the slogan with which Daikin Europe announces the launch of its new online controller. Available for use with a wide range of Daikin split units, the new solution enables a heat pump system to be controlled, irrespective of its location via a laptop, tablet or smart phone with access to the internet or via wired remote control.

It is easy to forget to turn off a heat pump system before leaving the premises or because of a delay in returning, to be faced with needlessly re-warming or cooling them. In the past these avoidable problems would have resulted in wasted energy but this need no longer be the case. The new Daikin online controller provides round the clock control via a laptop, tablet or even smart phone to access the heat pump system via the internet. Fault conditions can also be detected remotely, allowing a quick response to problems.

Control of the heat pump system is possible from anywhere with internet access achieved simply by entering the URL or running the app on a supported device to gain access to the system’s main functions. Whether the operator is a residential user or the manager of a chain of shops requiring control of groups of units, the Daikin online controller ensures the peace of associated with having full control.

The online controller is compatible with selected Daikin split systems such as Daikin Emura and Nexura as well as other wall-mounted, floor-standing and ducted systems in the split range and is available wef January 2012.

Daikin Europe products are distributed in the UK by Daikin Airconditioning UK Ltd and Space Airconditioning plc.

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Daikin Europe N.V. has added to its green energy bank by the installation of almost 2,000 solar panels at its Ostend, Belgium production plant. Designed to produce around 400,000 kW electricity per year (the equivalent consumption of 115 households), the system went on stream at the end of August and the energy generated will help power Daikin’s on-site operations.

Daikin Europe originally considered the use of solar panels some five years ago but since the efficiency of the then available technology was inadequate, purchased green electricity on the market, reducing its environmental footprint and resulting in a drastic reduction of CO2 emissions. However, solar panel efficiency has improved considerably and the decision to install panels was examined again and approved in 2010. Work began at the end of April and the system became operational at the end of August.

The deployment of solar panels is very much in line with the overall environmental policy of the company and its intention to decrease dependence on electricity suppliers and the choice of solar panels was taken after considering other solutions including wind turbines. The installation will result in a yearly savings of up to 160 tonnes of CO2. System capacity of 400,000 kW per year was dictated by limitations in the region’s electricity grid due to the high number of renewable systems already in place.

The solar panels are located on certain plant roofs at Ostend site and to highlight the effort and increase environmental awareness the performance of the installation will be visible via screens in the factory and reception area. Real time data will include daily energy production, CO2 saved and comparisons with previous periods. Minimum life of the installation is 20 years but actual life is expected to be 30-40 years.

Daikin Europe N.V. announces the expansion of its Daikin Altherma heat pump range to cover large-scale commercial applications in which space heating and hot water production are a priority. Due to the use of Daikin Altherma cascade technology, large volumes of hot water (with temperatures up to 80°C) can be produced efficiently, making the system ideal for applications with a high demand for space heating and/or hot water heating.

Large capacity hot water production for the commercial market

The optimised Daikin Altherma Flex Type series produces leaving water temperatures from 25° to 80°C, making it suitable for all types of radiators, under floor heating, fan coil units, heat pump convectors as well as hot water production. Typical applications include hotels, fitness centres, spa facilities, hospitals, libraries and schools. The high leaving water temperatures also make it ideal for upgrading existing heating systems, allowing retention of existing high temperature radiators.

The use of Daikin Altherma cascade technology: two refrigerants – R-410A and R-134a – in a cascade configuration, enables the system’s high leaving water temperatures to be produced without an electric heater. The outdoor unit elevates the temperature and pressure level of the first refrigerant cycle (R-410A) and the indoor units raise this to even higher levels with the second refrigerant cycle (R-134a), resulting in water temperatures up to 80°C using only heat pump technology.

Hot water temperatures up to 75°C result in highly efficient hot water production with rapid heat-up times and the system can be connected to Daikin hot water tanks as well as to (existing) 3rd party tanks. Daikin solar heating can also be integrated for even greater efficiency.

Low running costs
Daikin Altherma cascade technology, in combination with inverter controlled compressors and weather dependant temperature control, results in extremely efficient operation. Running costs can be up to 36% less than comparable oil or gas installations, with up to 35% less primary energy use and up to 71% less CO2 emissions.

Furthermore, optimal dimensioning further enhances efficiency, the system’s modular construction and several different capacity classes of indoor and outdoor units allowing precise configuration for specific needs. The indoor and outdoor units are compact and lightweight, for quick, flexible installation.

The Daikin Altherma Flex Type units extend the existing Daikin Altherma range of low temperature and high temperature systems intended for individual houses and apartment blocks.

Daikin Europe products are distributed in the UK by Daikin Airconditioning UK Ltd and Space Airconditioning plc.

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The BBA has just taken delivery of a new rig which tests the hygrothermal performance of solid wall insulation systems called external thermal insulation composite systems (ETICS) to the European Technical Approval Guideline (ETAG) 004. ETICS are external wall insulation systems (EWIS) comprising insulation coated with render. The new rig is extremely versatile and can meet the requirements of a number of different test specifications.

The ETAG 004 test regime involves subjecting an insulated solid wall to a series of extreme temperature cycles. This tests how the insulation system will react over time to changes in moisture (humidity) and temperature. The tests and assessment methods outlined in ETAG 004 have been written with an intended working life of 25 years in mind.

The test regime subjects the insulation system to repeated cycles of heat and rain, then heat and cold, and finally heat, rain, freeze and thaw. These cycles are completed in strict order for a set amount of time. During these series of cycles the system can be exposed to temperatures as high as 70°C and as low as -15°C mimicking the extreme weather conditions the insulation system could face during its expected working life. Once complete the test wall is assessed for damage such as surface blisters, flaking, delamination, cracks and other visible changes.

Although mainly aimed at ETICS, other materials such as cement particle boards, glass reinforced plastic (GRP) and MgO boards can also be tested.

The new rig is a significant investment by the BBA and it has been made to address the growth of interest in hygrothermal testing of external wall insulation systems due, in part, to the ability to CE mark this type of insulation system. Although CE marking remains voluntary, for products that do not fall within the scope of a harmonized European Standard (hEN), a manufacturer can obtain CE marking through assessment against the appropriate European Technical Assessment (ETA) and a system of assessment and verification of constancy of performance procedure.

The ETAG 004 hygrothermal test is significantly shorter than other similar tests and coupled with the improved efficiency and versatility of the new rig, cycle times are significantly reduced compared to the test rigs previously used by the BBA. This means a quicker throughput of work increasing the capacity to cope with the anticipated higher level of demand. However, companies are advised to contact the BBA as soon as possible to ensure their products can be scheduled for testing in plenty of time.

To contact the BBA e-mail testing@bba.star.co.uk or telephone 01923 665300.

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Easilift Loading Systems has launched the Advanced Control Centre, an intuitive management system that helps distribution centres and warehouses to efficiently and pro-actively take care of loading bays and vehicle traffic.

The system comprises four easily accessible web-based modules – Service; Dock Management; Facility Management; and Statistics & Reporting – providing a comprehensive overview of loading bay activity.

Benefits of the system include faster maintenance, more effective servicing, reduced waiting times, and improved safety, security and energy savings.

“The modern technology of the Advanced Control Centre integrates a whole host of useful functions into a complete operational solution,” explains Rob Fay, managing director of Easilift. “With unprecedented control over loading bay processes, warehouse co-ordinators can optimise efficiency for maximum uptime.”

The Service module supports everyday operation with 24/7 monitoring of maintenance requirements. An Easilift specialist is automatically notified upon any equipment breakdown, so that problems can be immediately analysed and solved – sometimes before the problem is detected on-site. Where possible, this is achieved remotely, significantly reducing disruption as well as avoiding service engineer call-out charges.

By delivering an ongoing audit of loading bay activity, the Advanced Control Centre can also measure usage to ensure that periodic maintenance is appropriate to the specific bay. Automatic planning arranges routine maintenance at the correct service intervals to extend product lifetime.

Dock Management offers real-time information on the status of all loading and unloading dock stations to enable the swift and appropriate allocation of vehicles. With remote reservations ahead of arrival and automatic re-allocation upon vehicle departure, bottlenecks are minimised and dock usage maintained.

Facility Management complements these capabilities with an ‘at a glance’ inventory of essential station data. With expensive utilities energy lost every time a door is opened unnecessarily, or internal lighting systems left on, warehouse co-ordinators can restrict usage only to active bays. And with security paramount, the system can augment or replace existing walk-around surveillance.

The final module, Statistics & Reporting, gives the customer up-to-date information on everything from loading bay station usage rates to average loading and unloading times. As well as substantiated analysis to optimise the flow of traffic and goods, it delivers an overview of operational costs.

“Effective business management means knowing what is happening in the workplace, in order to reduce wastage and focus on the essentials. With our Advanced Control Centre, distribution centres and warehouses now have an authoritative tool to co-ordinate all loading bay activity,” confirms Rob Fay.

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REHAU will shortly become the first manufacturer to extrude pre-insulated polymer pipework in the UK for use in biomass and district heating applications.

Production of REHAU’s RAUVITHERM pipework will start at REHAU’s factory in Blaenau, North Wales in May and will offer UK based contractors and specifiers a local source of pipe with a lower carbon footprint and improved lead times.

Martin Hitchin, REHAU’s Chief Executive, commented on the move: “We have invested in new manufacturing technology at our largest UK factory in order to meet growing demand from the market for a UK produced pipe.

“It will be produced to exactly the same specification and quality as the RAUVITHERM pipework which we currently supply from our factory in Germany but will have a much lower carbon footprint.”

This is the latest positive indication of REHAU’s commitment to reducing carbon emissions across the entire supply chain and will start to have an impact almost immediately. The carbon savings will be ongoing and are expected to increase significantly as demand for the product continues to surge in the UK.

Steve Richmond, Business Team Leader for REHAU’s Renewable Energy products, added: “In the past year, REHAU has seen sales of RAUVITHERM increase by 100%. This is being driven by the booming UK biomass and district heating markets and, more recently, by the Renewable Heat Incentive scheme launched in November 2011.

“By transferring production to the UK, we will have greater flexibility to meet this growing demand and will be able to offer customers shorter lead times.”

RAUVITHERM is a pre-insulated PE-Xa pipe constructed with layers of cross linked PE insulation and a robust HDPE outer jacket which is longitudinally watertight. It is popular in the UK market because of the high degree of flexibility it offers which simplifies and speeds up installation and because it uses REHAU’s renowned EVERLOC compression sleeve jointing system – proven millions of times in heating and plumbing applications to deliver a permanent leak free joint.

REHAU provides design support for RAUVITHERM installations, assisting specifiers and contractors with pipe sizing, heat loss calculations and drawing up bill of materials from heat network drawings.

RAUVITHERM is part of REHAU’s package of solutions for the district heating market which also includes closed cell RAUTHERMEX pre-insulated pipework, RAUGEO ground source energy solutions and underfloor heating systems.

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Lodge Cottrell use Micronics PF330 Portable clamp-on Flow Meter to substantially reduce commissioning time and fixed installation costs on large scale pollution control plant for coal fired boilers.

Lodge Cottrell is a world-leading supplier of large-scale industrial air pollution control equipment. On a project carried out during 2010 they had a requirement to process the ash extracted from their boiler flue gas treatment system by mixing this with water to form slurry suitable for disposal.

The ash is extracted from the flue gas using an Electrostatic Precipitator with the ash collecting in hoppers, which have varying fill rates determined by the extraction process. These hoppers then feed through to mixers where a specific water flow rate is required to achieve the target slurry consistency from the plant. The plant has 32 water lines with pipe sizes ranging from 18 to 1 inch diameter pipe and the Micronics Portaflo meters were used to accurately measure the water flow rate for the set-up of each mixer section.

The alternative to using the portable meter would have been 32 fixed metering points and as a consequence the use of the portable, clamp-on solution generated substantial benefits in terms of reduced commissioning time – labour and fixed metering point costs, plus the added advantage that the PF330 can be utilised again on other sites with similar requirements.

Having considered various suppliers Lodge Cottrell selected the Micronics – Portaflo PF330 – Time of Flight – portable flow instrument. Portable clamp-on Ultrasonic flow measurement has clear advantages for commissioning/set-up work and Micronics were selected as the supplier due to a combination of their long-term experience with non-invasive, clamp-on technology, product performance and best value.

Project Manager Nigel Dolphin says “The Portaflo PF330 has proved to be a valuable tool for commissioning of the plant water flow lines with considerable time and cost benefits over alternative fixed in-line metering points. The PF330 was simple to set-up/use and the flow measurement performance was good. The product has worked well and the customer service and technical support from Micronics has also been good.”

The potential for re-use by Lodge Cottrell on other plant installations with similar requirements is significant and the project has demonstrated the clear benefits available from using portable, clamp-on, ultrasonic flow metering for temporary flow measurement requirements such as commissioning and set-up of water flow lines. For further information call Micronics on 01628 810456, email sales@micronicsltd.co.uk or visit www.micronicsflowmeters.com. For information about air pollution control systems visit www.lodgecottrell.com.

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As SME manufacturers go global, ERP can help them respond quickly to changes in local market demand, improve business processes and benefit from economies of scale. James Flood of Exact examines why smaller manufacturers must match investment in new plants and sites with investment in enterprise business systems

A growing number of medium-sized manufacturers are benefiting from the opportunities afforded by globalisation. Having been adversely affected by the 2008-9 financial and economic crisis, which saw substantial closures and rationalisations, manufacturing SMEs now have the opportunity to drive a return to pre-crisis employment and output levels in the recovery period.

However, globalisation presents many operational challenges, such as a growing patchwork of IT systems, different cultures and business practices, multiple languages, and complex laws in different jurisdictions, to name but a few. Its also important for those with an international presence to be able to respond quickly and uniformly to changes in local market demand. Whereas service-led firms are able to overcome many of the barriers to international business via electronic means, manufacturers face the considerable task of coordinating the movement of physical goods and resources – whether personnel, raw materials or finished products – between sites, across borders and time zones in a timely manner.

And as they take in new sites, SME manufacturers will have to be just as effective as their larger counterparts in consolidating and exploiting their operations as a single global resource. This ensures their ability to pool capacities to meet orders, rationalise stock and supply across sites, and benefit from economies of scale when bidding for new business and negotiating contracts with suppliers. At the same time, smaller players must operate within the constraints of available budget.

There is general consensus that as the global recession eases, there will be a significant increase in ERP project activity as organisations reactivate postponed technology investment programmes and position themselves to take advantage of the economic upturn. Those getting a firm grasp of international operations, being responsive to changes in international markets and responsive to emerging markets as they crop up will be best placed to benefit from the ongoing process of globalisation.

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